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It is common practice to validate diesel spray models against experimental diesel-spray images based on elastic light scattering, but the metric used to define the liquid boundary in a modeled spray can be physically inconsistent with the liquid boundary detected by light scattering measurements. In particular, spray models typically define liquid penetration based on a liquid mass threshold, while light scattering signal intensities are based on droplet size and volume fraction. These metrics have different response characteristics to changes in ambient conditions and fuel properties. Thus, when spray models are “tuned” or calibrated to match these types of measurements, the predictive capabilities of these models can be compromised. In this work, we compare two different liquid length metrics of an evaporating, non-reacting n-dodecane spray under diesel-like conditions using KIVA-3V.

One the most critical barriers to the advancement of Personal Air Vehicles in today's market environment is that the technological capabilities can never seem to outweigh the risks associated with financing such an endeavor. To address such a need, a system dynamics approach with the capability to model the uncertainties in the supply chain is presented in this paper. The overall modeling framework is first presented and the modeling process of the various relevant elements, such as demand prediction and manufacturer analysis, is then described. The aim of this research is ultimately to assess the viability of a next-generation aircraft program beyond the static confines of a net present value approach, through the inclusion of dynamic events and uncertainties that can occur throughout the life-cycle of the aircraft.

The development of a universal personal air vehicle has been the dream of aeronautical visionaries since before the time of the Wright brothers' first flight. Through fits and starts the modern general aviation market developed both before and after the Second World War. However, the true personal airplane, one that rivals the automobile, has never emerged. There are a multitude of reasons for this; however, it is not possible to identify any single cause as the key component. Instead it is the complex interaction of regulations, market size, and technical and program risk. This paper shows that in the current environment there are few truly technical barriers to the development of a low-cost personal air vehicle. Instead, the market, regulatory, and program issues have come to dominate the problem. This means that the current impediment to the development of personal air vehicles is essentially an issue of finding a means to “close the business case.”

Several approaches to robust design have been proposed in the past. Only few acknowledged the paradigm shift from performance based design to design for cost. The incorporation of economics in the design process, however, makes a probabilistic approach to design necessary, due to the inherent ambiguity of assumptions and requirements as well as the operating environment of future aircraft. The approach previously proposed by the authors, linking Response Surface Methodology with Monte Carlo Simulations, has revealed itself to be cumbersome and at times impractical for multi-constraint, multi-objective problems. In addition, prediction accuracy problems were observed for certain scenarios that could not easily be resolved. Hence, this paper proposes an alternate approach to probabilistic design, which is based on a Fast Probability Integration technique.

Cutter runout has been a target for monitoring and control of machining processes in view of the constraint it places on the achievable productivity. Off-line metrology based on various displacement probes such as dial indicators or proximity sensors provides information regarding the runout characteristics in a non-cutting state. However, during the actual process of machining off-line calibrations often become irrelevant since the cutting parameters and machining configuration significantly affect the behavior of runout. This paper presents a methodology of in-process identification of cutter runout in end milling based on the analysis of cutting forces. The presence of cutter runout generates cutting force components at one spindle frequency above and below the tooth passing frequency.

A family of Very Large Transport (VLT) concepts were studied as an implementation of the affordability aspects of the Robust Design Simulation (RDS) methodology which is based on the Integrated Product and Process Development (IPPD) initiative that is sweeping through industry. The VLT is envisioned to be a high capacity (600 to 1000 passengers), long range (∼7500 nm), subsonic transport. Various configurations with different levels of technology were compared, based on affordability issues, to a Boeing 747-400 which is a current high capacity, long range transport. The varying technology levels prompted a need for an integration of a sizing/synthesis (FLOPS) code with an economics package (ALCCA). The integration enables a direct evaluation of the added technology on a configuration economic viability.

This paper describes a series of ongoing experiments to capture the details of perpendicular vortex-airfoil interaction. Three test cases explored are: 1) a 21% thick symmetric airfoil at 1.1° angle of attack, 2)a thin flat plate of 2.5% thickness with rounded leading edge, sharp trailing edge and zero angle of attack and 3) A 12% thick symmetric airfoil at zero angle of attack. The tip vortex was generated by a NACA0016 wing at 5° AOA. The strength of the vortex was computed from the velocity profile measured upstream for the first two cases. Pressure measurements on the 21% airfoil were used to quantify the effect of the vortex as a function of its stand-off distance from the airfoil. Vortex trajectories over the airfoils were obtained from laser sheet videography. The vortex motion conforms to potential flow expectations except in regions of pressure gradient and during head-on interaction.

This paper describes a machine to quarry construction material, sinter walls, and assemble future space station modules. In prior work, we explored the solar energy requirements to build a 50m diameter, 50m high, cylindrical module out of pulverized rock from a Near-Earth Object, using tailored radio wave fields. In this paper, we describe the issues in the conceptual design of the robotic construction machines. The 4-legged Rock breaker is designed to fit the payload bay of a modern heavy-lift booster to reach Low Earth Orbit, and primary solar-sail propulsion for most of its journey. It uses beamed microwave energy for its cutting operations. Rotating, telescoping arms use integrated laser/plasma jet cutter arrays to dig trenches in spiral patterns which will form blocks of material. Cut blocks are sent into a toroidal cloud of material for use in the force field tailoring for automatic module formation.

A design process is formulated and implemented for the taxonomy selection and system-level optimization of an Efficient Multi-Mach Aircraft Current Technology Concept and an Advanced Concept. Concept space exploration of taxonomy alternatives is performed with multi-objective genetic algorithms and a Powell’s method scheme for vehicle optimization in a multidisciplinary modeling and simulation environment. A dynamic sensitivity visualization analysis tool is generated for the Advanced Concept with response surface equations.

Test methods and data acquisition system specifications are described for measurements of the energy consumption of the control system of a servo-pump continuously variable transmission (CVT). Dynamic measurements of the power consumption of the servo-pump CVT control system show that the control system draws approximately 18.9 W-hrs of electrical energy over the HWFET cycle and 13.6 W-hrs over the 505 cycle. Sample results are presented of the dynamic power consumption of the servo-pump system under drive cycle conditions. Steady state measurements of the control power draw of the servo-pump CVT show a peak power consumption of 271 W, including lubrication power. The drive-cycle averaged and steady state energy consumption of the servo-pump CVT are compared to conventional CVT pump technologies.

The present use of the carburetor to supply fuel to the Otto cycle engine has placed it in a difficult competitive position with the diesel engine, which has successfully operated with a fuel injection system. The purpose of this study was to consider the feasibility of utilizing a low pressure injection system for the Otto cycle engine. The proposed design is discussed in detail. As the author points out, this system will allow design changes in the engine that would be impossible if the carburetor were retained, and thus considerable improvement in performance and efficiency can be realized for the Otto cycle engine.

The quantification of aircraft survivability in modern battlefield environments is a complex mathematical problem. In general, consideration must be given to the quantification of aircraft vulnerability to individual weapon systems, single encounter aircraft survivability, and the mathematical mapping of single encounter aircraft survivability into mission attrition. A methodology for quantifying the impacts of electronic warfare (EW) upon aircraft survivability is realized by the General Effectiveness Methodology (GEM) which is based upon a hierarchy of computer models. This paper describes this hierarchy of computer simulation tools which extensively employs probability theory to estimate the various engagement events such as aircraft detection, acquisition, missile launch, missile intercept, and probability of aircraft kill.

An affordable technique is proposed for fast quantitative analysis of aerobatics and other complex flight domains of highly maneuverable aircraft. A generalized autonomous situational model of the “pilot (automaton) – vehicle – operational environment” system is employed as a “virtual test article”. Using this technique, a systematic knowledge of the system behavior in aerobatic flight can be generated on a computer, much faster than real time. This information can be analyzed via a set of knowledge mapping formats using a 3-D graphics visualization tool. Piloting and programming skills are not required in this process. Possible applications include: aircraft design and education, applied aerodynamics, flight control systems design, planning and rehearsal of flight test and display programs, investigation of aerobatics-related flight accidents and incidents, physics-based pilot training, research into new maneuvers, autonomous flight, and onboard AI.

The objective of this paper is to develop a generalized loss management model to account for the usage of thermodynamic work potential in vehicles of any type. The key to accomplishing this is creation of a differential representation for vehicle loss as a function of operating condition. This differential model is then integrated through time to obtain an analytical estimate for total usage (and loss) of work potential consumed by each loss mechanism present during vehicle operation. The end result of this analysis is a better understanding of how the work potential initially present in the fuel, batteries, etc. is partitioned amongst all losses relevant to the vehicle's operation. The loss partitioning estimated from this loss management model can be used in conjunction with cost accounting systems to gain a better understanding of underlying drivers on vehicle manufacturing and operating costs.

System effectiveness has become the prime metric for the evaluation of military aircraft. As such, it is the designer's goal to maximize system effectiveness. Industry documents indicate that all future military aircraft will incorporate signature reduction as an attempt to improve system effectiveness. Today's operating environments demand low observable aircraft which are able to reliably eliminate valuable, time critical targets. Thus, it is desirable to be able to evaluate the signatures of a vehicle, as well as the influence of signatures on the systems effectiveness of a vehicle. Previous studies have shown that shaping of the vehicle is one of the most important contributors to radar cross section and must be considered from the very beginning of the design process. This research strives to meet these needs by developing a parametric geometry radar cross section prediction tool.

The enabling of advanced design methods in an internet-capable framework will be discussed in this paper. The resulting framework represents the next generation of design and analysis capability in which engineering decision- making can be done by geographically distributed team members. A new internet technology called the lean-server approach is introduced as a mechanism for granting Web browser access to frameworks and domain analyses. This approach has the underpinnings required to support these next generation frameworks - collaboratories. A historical perspective of design frameworks is discussed to provide an understanding of the design functionality that is expected from framework implementations to insure design technology advancement. Two research areas were identified as being important to the development of collaboratories: design portals and collaborative methods.

Using measurable physical input variables, an implementable control algorithm for parallel architecture plug-in and non-plug-in hybrid electric vehicle (PHEV and HEV) powertrains is presented. The control of the electric drive is based on an algebraic mapping of the accelerator pedal position, the battery state-of-charge (SOC), and the vehicle velocity into a motor controller input torque command. This mapping is developed using a sequential linearization control (SLC) methodology. The internal combustion engine (ICE) control uses a modified accelerator pedal to throttle plate angle using an adjustable gain parameter that, in turn, determines the sustained battery SOC. Searches over an admissible control space or the use of pre-defined look-up tables are thus avoided. Actual on-road results for a Ford Explorer with a through-the-road (TTR) hybrid powertrain using this control methodology are presented.

Tools are now publicly available that can potentially help a company assess the impact of its water use and risks in relation to their global operations and supply chains. In this paper we describe a comparative analysis of two publicly available tools, specifically the WWF/DEG Water Risk Filter and the WBCSD Global Water Tool that are used to measure the water impact and risk indicators for industrial facilities. By analyzing the risk assessments calculated by these tools for different scenarios that include varying facilities from different industries, one can better gauge the similarities and differences between these water strategy tools. Several scenarios were evaluated using the water tools, and the results are compared and contrasted. As will be shown, the results can vary significantly.

This paper presents a detailed design study and associated considerations supporting the development of high-performance plug-in hybrid electric vehicles (PHEVs). Due to increasingly strict governmental regulations and increased consumer demand, automotive manufacturers have been tasked with the reduction of fuel consumption and greenhouse gas (GHG) emissions. PHEV powertrains can provide a needed balance in terms of fuel economy and vehicle performance by exploiting regenerative braking, pure electric vehicle operation, engine load-point shifting, and power-enhancing hybrid traction modes. Thus, properly designed PHEV powertrains can reduce fuel consumption while increasing vehicle utility and performance.

Hybrid-electric gas turbine generators are considered a promising technology for more efficient and sustainable air transportation. The Ohio State University is leading the NASA University Leadership Initiative (ULI) Electric Propulsion: Challenges and Opportunities, focused on the design and demonstration of advanced components and systems to enable high-efficiency hybrid turboelectric powertrains in regional aircraft to be deployed in 2030. Within this large effort, the team is optimizing the design of the battery energy storage system (ESS) and, concurrently, developing a supervisory energy management strategy for the hybrid system to reduce fuel burn while mitigating the impact on the ESS life. In this paper, an energy-based model was developed to predict the performance of a battery-hybrid turboelectric distributed-propulsion (BHTeDP) regional jet.